NEW HOLLAND E805 TIER 3 CRAWLER EXCAVATORS SERVICE REPAIR MANUAL
NEW HOLLAND E805 TIER 3 CRAWLER EXCAVATORS SERVICE REPAIR MANUAL
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Print No. Lep 9-42691EN September 2006
Manual Type: Service Manual
Total Pages: 726
Models Covered:
E805 Tier 3
Manual Contents:
1 GENERAL INFORMATION
Safety, general information and standard torque data ……………………………….1001 7-27691EN
General specifications and special torque setting……………………………………..1002 9-94710EN
2 ENGINE
Radiator and engine, removal and installation ………………………………………….2001 9-94910EN
Engine specifications ………………………………………………………………………………… *
Disassembly and assembly of the engine…………………………………………………….. *
3 FUEL SYSTEM
Fuel tank …………………………………………………………………………………………….3001 9-36821EN
Fuel engine system…………………………………………………………………………………… *
4 ELECTRICAL SYSTEM
Electrical system, electrical and electronic troubleshooting………………………..4001 9-94700EN
Inspection and maintenance of batteries and connecting a booster battery….4002 9-36830EN
Main and engine electronic control boxes………………………………………………..4003 9-94510EN
5 UNDERCARRIAGE
Removal and installation of tracks ………………………………………………………….5001 9-36860EN
Rollers………………………………………………………………………………………………..5003 9-36881EN
Sprocket ……………………………………………………………………………………………..5004 9-36890EN
Idler wheel and tension shock absorber ………………………………………………….5005 9-94350EN
6 DRIVE TRAIN
Drive motor and final drive transmission removal and installation ……………….6001 9-36980EN
Drive motor and final drive transmission disassembly and assembly …………..6002 9-40351EN
Swing reduction gear, removal and installation…………………………………………6003 9-36991EN
Swing reduction gear, disassembly and assembly…………………………………….6004 9-42631EN
7 UNDERCARRIAGE HYDRAULICS
8 UPPERSTRUCTURE HYDRAULICS
Depressurising and decontaminating the hydraulic system, use of the
vacuum pump and bleeding the components ……………………………………….8000 9-94430EN
Specifications, troubleshooting, checks and hydraulic pressure settings………8001 9-94740EN
Hydraulic reservoir removal and installation …………………………………………….8002 9-94490EN
Main and pilot pumps, removal and installation ………………………………………..8003 9-40771EN
Main hydraulic control valve, removal and installation ……………………………….8004 9-94501EN
Attachment cylinders, removal and installation …………………………………………8005 7-27792EN
Hydraulic swivel, removal and installation………………………………………………..8006 9-94600EN
Pilot blocs, removal and installation ………………………………………………………..8007 9-94520EN
Swing motor, removal and installation……………………………………………………..8008 9-94420EN
Main hydraulic pump, disassembly and assembly …………………………………….8010 9-94590EN
Main hydraulic control valve, disassembly and assembly …………………………..8011 9-94781EN
Attachment cylinders, disassembly and assembly…………………………………….8012 9-40941EN
Hand control levers, disassembly and assembly ………………………………………8013 9-94630EN
Foot control levers, disassembly and assembly ………………………………………..8014 9-40992EN
Six-solenoid valves, disassembly and assembly……………………………………….8015 9-42521EN
Caution valve, disassembly and assembly……………………………………………….8016 9-94531EN
Safety valve…………………………………………………………………………………………8017 9-42770EN
Hydraulic swivel, disassembly and assembly……………………………………………8018 9-42511EN
Swing motor, disassembly and assembly ………………………………………………..8019 9-42530EN
Hydraulic functions……………………………………………………………………………….8020 9-94720EN
Fan motor, removal and installation ………………………………………………………..8022 9-94660EN
Fan motor, disassembly and assembly ……………………………………………………8023 9-94670EN
Fan pump, removal, disassembly, assembly and installation ………………………8024 9-94680EN
Hydraulic component functions………………………………………………………………8030 9-94130EN
9 UPPERSTRUCTURE
Upperstructure, turntable and counterweight……………………………………………9002 9-42551EN
Boom, dipper and bucket ………………………………………………………………………9003 9-42621EN
Seat and seat belt ………………………………………………………………………………..9004 9-40960EN
Cab and cab equipment………………………………………………………………………..9005 9-94650EN
Air conditioning troubleshooting……………………………………………………………..9006 7-xxxxxFR
Air conditioning unit disassembly and assembly……………………………………….9007 9-94640EN
Air conditioning servicing ………………………………………………………………………9008 7-xxxxxFR
Air conditioning components………………………………………………………………….9009 7-xxxxxFR
Removal and installation attachment, counterweight and side fram…………….9010 9-94730EN
Large format hydraulic schematic ………………………………………………………..Pocket 87520431
Large format electrical schematic ………………………………………………………..Pocket 9-93930
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